Motor efficiency Tools
This tool is made for engineers and technicians to calculate the best motor settings for use in industry. This calculator studies important stats such as needed power, speed, service factor, and the environment to suggest suitable motors.
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Frequently Asked Questions - Motor sizing calculator Conversion FAQs:
How to calculate motor sizing?
In motor sizing, you must choose the torque, speed, load, duty cycle, and safety factor. The initial step is to find the correct torque by multiplying the force by the radius (T = F × r). After that, choose the rotational speed (RPM) and torque, then multiply them by 2π to get the required power, P. Look at how efficient your drive is, the gear ratio, and temperature limits to determine the motor size.
How do I choose a motor size?
Pick the right motor size by understanding the load type (constant or variable), calculating the needed total torque and speed, and comparing it to the motor’s rated torque and speed. Take a safety margin (1.2–1.5), confirm resistance against peak load is the same as normal load, and verify the motor and insulation are up to the task. Match the required specs by looking at the datasheets provided by motor manufacturers.
What is motor torque constant (Kt)?
What you get is Kt, the torque constant, which defines how much torque is produced from one ampere of current. The number is written as Nm/A (or oz-in/A for smaller motors), and it is a major factor in the design of servo and brushless DC motors. High values of Kt let you achieve greater torque with less current, suitable for jobs requiring a lot of torque at low speed. Kt is generally available in the datasheet for the product.
How to calculate Kt of a motor?
You can work out Kt by using this equation: Kt = 60 × V_backEMF / (2π × RPM), or you can measure it instead by dividing Torque by Current. Usually, the back EMF constant (Ke) is used to derive Kt in SI units: Kt = 1 / Ke (to be consistent with SI units). Get the best accuracy by using stall torque and rated current information from the test.
What factors affect motor sizing?
When sizing a motor, factors such as its load inertia, speed requirements, operating voltage, working environment (temperature/cooling), gear ratio, and cycle of use need to be taken into account. Think about the moment of inertia, how often the motor starts or stops, and any constraints involved in mounting it. Having a cooling system that is too large is wasteful, whereas having one that is too small could overheat or stop working. Consider how the load will be handled when picking the system.